Process Plant Start-Up, Commissioning & Troubleshooting Event, 29.Sep.2025

Course Description

This comprehensive 5-day course covers essential aspects of process plant start-up, commissioning, and troubleshooting. Participants will learn strategies for efficient plant operations, from initial start-up to ongoing maintenance. The course combines theoretical knowledge with practical applications to enhance problem-solving skills and operational efficiency.

Learning Objectives

• Understand the critical stages of process plant start-up and commissioning
• Develop effective troubleshooting techniques for common plant issues
• Learn to optimize plant performance through systematic problem-solving
• Gain insights into risk management and safety procedures during start-up and operations
• Master the use of advanced tools and technologies for plant monitoring and control

Course Modules

Day 1: Introduction to Process Plant Operations

• Overview of process plant systems and components
• Pre-commissioning activities and checklists
• Safety considerations in plant start-up
• Introduction to commissioning documentation

Day 2: Start-Up Procedures and Best Practices

• Step-by-step plant start-up methodology
• Critical parameters monitoring during start-up
• Common start-up challenges and solutions
• Case studies of successful plant start-ups

Day 3: Commissioning Techniques and Strategies

• Mechanical completion and integrity checking
• Instrumentation and control system commissioning
• Process system commissioning
• Performance testing and acceptance criteria

Day 4: Troubleshooting Methodologies

• Systematic approach to problem identification
• Root cause analysis techniques
• Advanced diagnostic tools and their applications
• Developing effective troubleshooting procedures

Day 5: Optimization and Continuous Improvement

• Key performance indicators for process plants
• Strategies for minimizing downtime and maximizing efficiency
• Implementing preventive maintenance programs
• Future trends in plant operations and automation

Practical Wins for Participants

• Ability to lead and manage plant start-up and commissioning projects effectively
• Enhanced troubleshooting skills to quickly identify and resolve operational issues
• Improved understanding of plant optimization techniques for increased productivity
• Development of a comprehensive toolkit for ongoing plant maintenance and improvement