Course Description
This comprehensive 5-day course covers essential aspects of process plant start-up, commissioning, and troubleshooting. Participants will learn strategies for efficient plant operations, from initial start-up to ongoing maintenance. The course combines theoretical knowledge with practical applications to enhance problem-solving skills and operational efficiency.
Learning Objectives
- Understand the critical stages of process plant start-up and commissioning
- Develop effective troubleshooting techniques for common plant issues
- Learn to optimize plant performance through systematic problem-solving
- Gain insights into risk management and safety procedures during start-up and operations
- Master the use of advanced tools and technologies for plant monitoring and control
Course Modules
Day 1: Introduction to Process Plant Operations
- Overview of process plant systems and components
- Pre-commissioning activities and checklists
- Safety considerations in plant start-up
- Introduction to commissioning documentation
Day 2: Start-Up Procedures and Best Practices
- Step-by-step plant start-up methodology
- Critical parameters monitoring during start-up
- Common start-up challenges and solutions
- Case studies of successful plant start-ups
Day 3: Commissioning Techniques and Strategies
- Mechanical completion and integrity checking
- Instrumentation and control system commissioning
- Process system commissioning
- Performance testing and acceptance criteria
Day 4: Troubleshooting Methodologies
- Systematic approach to problem identification
- Root cause analysis techniques
- Advanced diagnostic tools and their applications
- Developing effective troubleshooting procedures
Day 5: Optimization and Continuous Improvement
- Key performance indicators for process plants
- Strategies for minimizing downtime and maximizing efficiency
- Implementing preventive maintenance programs
- Future trends in plant operations and automation
Practical Wins for Participants
- Ability to lead and manage plant start-up and commissioning projects effectively
- Enhanced troubleshooting skills to quickly identify and resolve operational issues
- Improved understanding of plant optimization techniques for increased productivity
- Development of a comprehensive toolkit for ongoing plant maintenance and improvement
Credits: 5 credit per day
Course Mode: full-time
Provider: Blackbird Training Centre