Course Overview
Course Description
This comprehensive 5-day course equips maintenance professionals with advanced planning and scheduling strategies to optimize asset performance and reliability. Participants will learn industry-leading techniques for prioritizing work, allocating resources effectively, and implementing proactive maintenance approaches. Through practical exercises and real-world case studies, attendees will develop the skills to create efficient maintenance schedules that minimize downtime and maximize productivity.
Learning Objectives
- Develop and implement effective maintenance planning and scheduling processes
- Apply risk-based prioritization techniques to optimize resource allocation
- Create data-driven maintenance strategies using CMMS and predictive technologies
- Improve cross-departmental communication and collaboration in maintenance operations
- Implement best practices for continuous improvement in maintenance planning
Course Modules
Day 1: Foundations of Maintenance Planning
- Introduction to maintenance planning principles
- Understanding the planning-scheduling relationship
- Establishing a dedicated planning department
- Developing component-level asset files
Day 2: Advanced Scheduling Techniques
- Creating effective weekly and daily schedules
- Prioritizing work based on criticality and risk
- Resource leveling and capacity planning
- Integrating preventive and corrective maintenance tasks
Day 3: Data-Driven Decision Making
- Leveraging CMMS for planning and scheduling
- Key performance indicators for maintenance
- Predictive maintenance technologies and integration
- Data analysis for continuous improvement
Day 4: Cross-Functional Collaboration
- Aligning maintenance with operations and engineering
- Effective communication strategies
- Managing stakeholder expectations
- Implementing a feedback loop for job plans
Day 5: Optimizing and Sustaining Excellence
- Best practices for backlog management
- Continuous improvement methodologies
- Change management for new processes
- Developing a culture of reliability
Practical Wins for Participants
- Reduce reactive maintenance by 30% through improved planning
- Increase wrench time by 15% with optimized scheduling
- Achieve 95% schedule compliance using learned techniques
- Decrease maintenance costs by 20% through data-driven decisions
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